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Prefabricated vs. Site-Built Wooden Trusses: What’s Best for Your Project?

 

Wooden Trusses in Canada: Factory-Made vs. Site-Built



Wooden trusses are a crucial component in Canadian construction, particularly for roofing. Builders often choose between prefabricated (factory-made) trusses and site-built trusses, each with distinct advantages and disadvantages.

Advantages of Factory-Made Wooden Trusses

  1. Efficiency & Speed – Prefabricated trusses are manufactured in a controlled environment, ensuring precision and reducing construction time.

  2. Cost-Effective – Factory production minimizes material waste and labor costs, making it a more economical choice.

  3. Consistent Quality – Since they are built using advanced machinery, prefab trusses meet strict industry standards and offer uniformity.

  4. Structural Reliability – Designed to exact specifications, they provide strong support and stability.

  5. Compliance with Building Codes – Many Canadian manufacturers ensure their trusses meet the National Building Code of Canada, guaranteeing safety and durability.

  6. Variety of Designs – Prefabricated trusses come in multiple styles, including standard, gambrel, attic, scissors, cambered, and flat roof trusses, allowing for flexibility in construction.

Disadvantages of Factory-Made Wooden Trusses

  1. Transportation Challenges – Large trusses can be difficult and costly to transport, especially to remote locations.

  2. Limited Customization – While prefab trusses can be designed to specific dimensions, making adjustments on-site is more challenging.

  3. Potential for Damage – Wooden trusses are susceptible to rot, insect infestations, and warping over time, requiring proper treatment.

  4. Initial Investment – While cost-effective in the long run, ordering prefabricated trusses requires an upfront investment in materials and delivery.

Advantages of Site-Built Wooden Trusses

  1. Customization – Builders can tailor trusses to unique designs or dimensions, making them ideal for complex projects.

  2. On-the-Spot Adjustments – Modifications can be made during construction to fit unexpected changes.

  3. No Transportation Needed – Since they are built on-site, there’s no need for costly transportation.

  4. Flexibility in Materials – Builders can choose specific wood types and reinforcements based on project needs.

Disadvantages of Site-Built Wooden Trusses

  1. Time-Consuming – Constructing trusses on-site can significantly extend the construction timeline.

  2. Higher Labor Costs – Skilled labor is required, which can increase overall costs.

  3. Inconsistent Quality – The quality of site-built trusses depends heavily on the skill level of the workers and the tools available.

  4. Structural Limitations – Site-built trusses may not always meet the same engineering standards as factory-made ones.

Leading Wooden Truss Manufacturers in Canada

If you're considering factory-made trusses, here are some reputable manufacturers across Canada:

  • Atlantic Truss (New Brunswick) – Specializes in engineered wood products.

  • Ontario Truss and Wall (Ontario) – Offers pre-manufactured wood roof trusses and engineered joist systems.

  • Alberta Truss (Alberta) – Manufactures and ships a complete line of floor and roof trusses.

  • STRUCTURAL TRUSS SYSTEMS (Alberta) – Designs and delivers high-quality roof trusses.

  • Truline Truss (British Columbia) – Provides engineered building truss systems.

  • Adam Lumber Inc (Quebec) – A major player in wooden structure manufacturing.


For most projects, prefabricated wooden trusses are the preferred choice due to their efficiency, cost-effectiveness, and reliability. However, site-built trusses remain a viable option for custom designs or remote locations where transportation is a challenge. The best choice depends on the specific needs of the construction project.

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